Blowtorching Tubes to Life
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If this article had appeared in the New York Times in the year 2014, its author, Glenn Ellsworth, would have been labeled a 'Depression Denier!' Don't be confused by the word "denier," which most often prior to about 1999 was used to refer to a type of silver coin or a measure of fineness of silk cloth. Today, it is seen most often as describing one who would deny something. "Denyer" is the alternate spelling used by some authors to avoid confusion, and since the level of spelling knowledge is so low, most people never notice. But, I digress. The reason I bring up the point is because this article was published in 1933, little more than three years after the Stock Market Crash of October 29, 1929 (aka "Black Tuesday"). Mr. Ellsworth says in part, "Many service departments are fairly busy, even with the so-called depression at its height." His audacity would nowadays earn him pariah status and negate any value his work might otherwise bring to the science world. As long as I'm pointing out contemporary expectations, I'll also mention that a modern magazine would show the person holding the tube as wearing a full suit of battle gear including non-asbestos, heat-resistant welding-type gloves, a UV-impregnable welding helmet, ear plugs, and an emergency reaction medical and firefighting team standing by with lights flashing on all vehicles. Isn't is amazing that our ancestors survived long enough to make your and my presence possible? Blowtorching Tubes to Life
Figure 1 - Blowtorching Tubes to Life Glenn Ellsworth In the April, 1930, issue of Radio-Craft appeared an interesting article by George Stoneham regarding a baking process in bringing back to a semblance of activity those tubes which have tungsten filaments. Mr. Stoneham used a reflector set over an electric heater in his experiments. In all probability the results obtained are the same as those secured by the author; however, there are a few drawbacks to the method described by Mr. Stoneham. Many service departments are fairly busy, even with the so-called depression at its height and, what with trying to do several men's work, the shop technician is inclined to forget that he has one or more tubes in the cooker. The continued heat of the electric stove will melt the cement which holds the glass to the base and while the cement no doubt will harden again as the tube cools, the cement crystallizes, with the result that a slight strain will break it. Another drawback of the baking process is that the tube cannot be watched during the operation. A description of the procedure and results of experiments in our shop, with all the later tube models, both heater and filament types, may be of interest to other radio men. After having recorded the tube characteristics, subject the tube to the slow heat of a blowtorch, as shown in Fig. 1. (The torch illustrated is a Ratco part No. 4061; the 4 in. flame will reach a heat of over 2,000 deg. F.) Hold the tube two or three inches from the point of the flame and revolve the tube slowly. Bring the "patient" closer and closer to the flame, until the flame comes in contact with the glass, and keep the tube in this position until the silvery deposit on the interior of the glass envelope has been driven off. The operator will notice that within a second or two from the time of contact with the flame a round spot which is clear of the deposit will appear inside the tube; the best results will be secured by following the deposit with the flame and driving it from the glass of the tube itself. Finally, place the tube in a location where it may be permitted to cool slowly and without chilling. The cooling process finished, place the tube in the tester and compare the present readings with those taken before the operation; then put them in a set and compare the performance with that of a "known" new tube. The results will be very gratifying; in fact, this procedure may even be tried on a new tube that does not quite come up to standards of an individual service department, with surprising results. This reactivation process has been applied to the following tube types: the '24, '30, '31, '27, '26, '71, '45, '47 and '51. In fact, we are using in a short-wave receiver a set of '30's, '31's and a '32 which had been thrown into the junk box as of no further use but which, when reactivated by the blowtorch method, came to life in great shape and are still' doing service comparable with that of new tubes, after seven months of continued use. Our best results were obtained from tubes that showed a heavy deposit on the inside of the glass, while tubes having very little of the deposit generally did not react to the treatment. The proportion of cures to incurables is about 80%; about 20% were quite beyond recall from the limbo of defunct "valves." It has been brought to the attention of the writer that one experimenter has found that the glass may melt when using the baking process; probably the tubes were exposed to a temperature greater than 3,700 deg. F. In using the torch, the tube is constantly under the eye of the attendant and as soon as the deposit leaves the surface of the glass, the flame is directed to another portion of the envelope. This same technician has reported that tube noise had increased after reactivation. The chances are that noise would have been experienced anyway, due to looseness of the elements which will be found at times even in some of the best known brands, however, we have not found any trouble in this respect. In our service work we have picked up a goodly number of extra dollars by availing ourselves of this "kink." A nominal fee of 35c per tube is charged and the customer figures that we are pretty good Service Men to do business with, since we have not stuck him for the price of new tubes; also, he figures that we must know "our stuff" to be able to offer him this unusual service, and he passes the good word along to his friends. Of course, it is not advisable to discourage potential sales of new tubes, but this stunt is a mighty handy "ace" for use in many instances where time, money or some other factor is of importance.
Posted November 6, 2020 |
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